Our family celebrates Pi Day. As part of it, my younger daughter wanted to make some earrings she could wear to school. I modeled them to her specifications, we 3D-printed them, and then spray-painted them. I wanted to cast them in metal, but I was having trouble and we had a deadline, so the plastic versions were what we went with. I think they came out great. She wore them to school on March 14th.

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Here's a close-up.

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Trying to cast them (February and March 2022)

Here's the wax pattern cast from the 3D print, in blue. Oh hey, it worked.

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Then I tried again, with what I thought was a better sprue design. This one is printed in grey resin.

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That earring is slightly convex, like a contact lens. I failed many times to cast it in brass and aluminum bronze, but I learned a lot doing it. In the end I just printed it and spray-painted it.

Pi Day 2023

The next year, my younger daughter had another Pi Day earring concept in mind: a sphere made up of the digits of pi. I worked through the math for it in OpenSCAD.

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This was the prototype, printed in white resin and coming together a few days before Pi Day. The design is hers.

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The finished earrings were done just under the wire on March 14th. I'm not sure why she wanted black, but they are as ordered.

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Here's a better picture, after she highlighted the numbers.

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Another look at the prototype.

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